Flexure tests on flat sandwich construction may be conducted to determine the sandwich flexural stiffness, the core shear strength and shear modulus, or the facings compressive and tensile strengths. Tests to evaluate core shear strength may also be used to evaluate core-to-facing bonds.

This test method is limited to obtaining the core shear strength or core-to-facing shear strength and the stiffness of the sandwich beam, and to obtaining load-deflection data for use in calculating sandwich beam flexural and shear stiffness using Practice D 7250.

Note 1—Core shear strength and shear modulus are best determined in accordance with Test Method C 273 provided bare core material is available.

Facing strength is best determined in accordance with Test Method D 7249.

Practice D 7250 covers the determination of sandwich flexural and shear stiffness and core shear modulus using calculations involving measured deflections of sandwich flexure specimens.

This test method can be used to produce core shear strength and core-to-facing shear strength data for structural design allowables, material specifications, and research and development applications; it may also be used as a quality control test for bonded sandwich panels.

Factors that influence the shear strength and shall therefore be reported include the following: facing material, core material, adhesive material, methods of material fabrication, core geometry (cell size), core density, adhesive thickness, specimen geometry, specimen preparation, specimen conditioning, environment of testing, specimen alignment, loading procedure, speed of testing, and adhesive void content. Further, core-to-facing strength may be different between precured/bonded and co-cured facings in sandwich panels with the same core and facing material.

Note 2—Concentrated loads on beams with thin facings and low density cores can produce results that are difficult to interpret, especially close to the failure point. Wider load pads with rubber pads may assist in distributing the loads.

1.1 This test method covers determination of the core shear properties of flat sandwich constructions subjected to flexure in such a manner that the applied moments produce curvature of the sandwich facing planes. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).

1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. Within the text the inch-pound units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system must be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.

This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.