Laboratory proofing of inks is necessary to establish a reproducible prediction of print appearance and performance properties, most of which are highly sensitive to ink film thickness. The apparatus described in this practice has found wide use for routine control proofing because it provides an economical method for producing reasonably large prints at film thicknesses comparable to those obtained on production presses.
A unique advantage of printing gages is that, depending on the design selected, prints can be produced at a range of tapered film thicknesses or at several levels of uniform thicknesses in a single proofing. Because of the built-in film thickness control, ink metering is not necessary. Relatively small quantities of test samples are used, and less than two minutes are required to ink a gage, pull a letterpress print, and clean up. In addition, problems due to ink distribution systems are eliminated, two inks may be proofed at the same time, and multi-color printing is possible.
This practice does not duplicate the dynamics of a high speed press, nevertheless, it is useful for quality control and for specification acceptance between the producer and the user.
FIG. 1 Schematic Diagram of Printing Gages (not drawn to scale)
1.1 This practice covers the procedure for preparing laboratory prints of paste inks using a printing gage in conjunction with a flat-bed proof press.
1.2 This practice is applicable to the preparation of solid-area prints by direct letterpress or by dry offset on a flat substrate such as paper, paperboard, or metal.
1.3 This practice is applicable primarily to lithographic and letterpress inks that dry by oxidation or penetration. With the addition of appropriate drying or curing equipment, it is also applicable to other paste ink systems such as heat-set or energy-curable.
1.4 The instructions in this practice are intended to minimize the within-print and among-operator variability inherent in hand operations.
1.5 This practice features built-in ink film thickness control. It does not measure the film thickness transferred to the print; however, film thickness equivalence may be evaluated by visual or instrumental comparisons of optical density.
1.6 Values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. Specific precautions are given in Section 7.